innovation plastic industry
07/04/2025

Alcion Packaging Solutions: 80 years of innovation and leadership in the plastic packaging industry

Alcion Packaging Solutions has long stood as a hallmark of  transformation and innovation within the plastic industry.

Celebrating  80 years in operation is a remarkable achivement - one attained by only a select number of enterprises. Established in 1945, ALCION began as a modest Bakelite processing workshop and has since evolved into a globally recognised manufacturer of rigid plastic packaging. This journey has been underscored by a commitment to forward-thinking innovation, continuous investment in technology, and an enduring dedication to quality and sustainability.

The company’s progress is underpinned by a highly capable and committed workforce - comprising machine operators, engineers specialising  in in R&D and industrial processes, logistics professionals, human resources specialists, and commercial technicians. Each member of the Alcion team has brought expertise and professionalism to bear, ensuring our packaging consistently meets the most stringent standards. A culture of cross-functional collaboration and transparent communication has been pivotal in maintaining our position as a leader in the sector for eight decades.

As we mark this anniversary, we take great pride in our legacy, reaffirm our commitment to the present, and look to the future with confidence and ambition.

We warmly invite you to discover the spirit of innovation in the plastic industry that defines Alcion Packaging Solutions!

We will talk about...

  1. Pioneering in innovation in materials and product development
  2. Advancing manufacturing technologies
  3. Sustainable commitment and environmental responsibility of APS
  4. APS: Shaping the future

Pioneering in innovation in materials and product development

ALCION’s continued success is rooted in its ability to embrace evolution, innovation, and provide solutions that enhance the functionality, safety, and environmental performance of plastic packaging. In the current climate — where sustainable innovation is more vital than ever — Alcion remains at the forefront.

Historically, the company has specialised in packaging solutions tailored to the industrial sector, with particular expertise in the chemical and agrochemical industries. This specialist knowledge has enabled us to design and manufacture high-performance packaging, safe and efficient solutions that adheres to the most rigorous international regulations.

As new regulatory frameworks drive a shift towards more sustainable materials, Alcion remains proactive — developing forward-looking packaging solutions aligned with environmental best practices.

Since our inception, we have prioritised innovation and responsiveness to both societal expectations and market trends, continuously designing packaging systems that shape the industry’s future.

Find out more information: Alcion Packaging Solutions: manufacture of custom plastic packaging

Integration of recycled materials in packaging manufacturing

A cornerstone of Alcion’s sustainability strategy is the integration of recycled materials into our production processes, all of which are certified in accordance with UNE-EN 15343.

This approach significantly contributes to the reduction of our carbon footprint and supports the principles of a circular economy — where materials are reused and given new life. We have consistently invested in the development of techniques that enable the use of recycled content without compromising the structural integrity or performance of the final product.

Expertise in barrier packaging solutions

Alcion is regarded as a leading manufacturer of sustainable barrier packaging solutions, which provide optimal protection against environmental factors such as light, humidity, oxygen, and temperature fluctuations.

Through advanced multi-layer coextrusion technologies and plasma barrier treatment, we produce packaging that effectively mitigates risks of degradation, leakage, or deformation — ensuring the safe and stable storage of sensitive products.

barrier containers

Functional design and packaging optimisation

Creating packaging that provides practical and efficient solutions for storage and transportation is at the core of  APS.

Our packaging is developed with ease of use, storage, and transport in mind — ultimately improving both operational efficiency and the user experience. This focus not only reduces waste and costs, but also contributes directly to our sustainability goals and supports our customers’ logistical and commercial needs.

Advancing manufacturing technologies

Alcion’s sustained leadership in  innovation in the plastic industry is largely attributable to our early and ongoing adoption of advanced, sustainable production technologies.

Extrusion blow moulding

Our Aldaia production facility was established with blow moulding as its foundational technology. This enabled the manufacture of HDPE containers suitable for a range of markets — including cosmetics, personal care, household detergents, and certain chemical and agrochemical products — all while maintaining high recyclability standards.

Injection

This division, implemented alongside the blow extrusion section, is responsible for the production of closures and complementary components that optimise the performance of our packaging systems. The injection moulding process ensures precise fit, enhanced sealing, and overall product integrity.

Coextrusion blow moulding

The coextrusion process allows for the manufacture of multi-layer structure by extruding several polymers simultaneously. One or more of these layers may feature barrier properties, resulting in robust packaging suitable for hazardous materials and compliant with ADR certification. This process represents a significant technological advancement, improving resistance and barrier properties.

Keep learning: Keys and advances of sustainable plastic packaging

Plasma Barrier treatment

The introduction of plasma technology in the 21st century has marked a turning point in our manufacturing capabilities. This method enables the creation of single-layer HDPE packaging with enhanced barrier properties, while maintaining full recyclability. Plasma treatment accelerates the surface coating process, yielding high-performance packaging with a lower environmental impact.

Thanks to this innovation, ALCION was awarded the GOLDPACK Prize for Best Circular Economy Project in 2024, highlighting its leadership in implementing sustainable technologies in plastic barrier packaging manufacturing.

Sustainable commitment and environmental responsibility of APS

Alcion Packaging Solutions’ greatest commitment to achieving innovation in the plastic industry is prioritizing socio-environmental responsibility and sustainability.

Circular economy in packaging manufacturing

Alcion is deeply committed to the continuous pursuit of a circular economy.

Our packaging is designed based on certain eco-design parameters, and its production is environmentally friendly, prioritizing recycling and optimized shipping services to reduce environmental impact.

Certifications and recognitions

Fully aware of its commitment to sustainable development and its contribution to the circular economy, Alcion has achieved and maintains important certifications in line with the highest international standards:

  • ISO Certifications: We hold ISO certifications that endorse our excellence in quality management (ISO 9001) and environmental management (ISO 14001). These standards reflect our commitment to continuous improvement and sustainability in all our processes.
  • UNE Certifications: We hold UNE 166002 certification for R&D+i, accrediting our commitment to research and development of new technologies, as well as UNE 15343 certification, which certifies our management and traceability of recycled plastics, reinforcing our commitment to the circular economy and sustainability.
  • ECOVADIS: The ECOVADIS certification positions us as a company committed to corporate social responsibility, evaluating our performance in environmental, social, and ethical aspects. This distinction strengthens our sustainability position within the plastic packaging sector.
aps catalogue

APS: Shaping the future

With 80 years of experience behind us, ALCION remains steadfast in its investment in research and development, always seeking to stay at the cutting edge of innovation and sustainability.

On this landmark anniversary, APS celebrates not only a distinguished past but a future filled with opportunity and progress. We reaffirm our role as a benchmark in the global plastic packaging industry and commit to continued excellence in innovation, quality, and environmental stewardship.

Alcion is your perfect partner in plastic packaging innovation - helping shape a more sustainable future, together

Shall we talk?

crossmenuchevron-upchevron-down
Privacy Overview

This website uses cookies so that we can provide you with the best user experience possible. Cookie information is stored in your browser and performs functions such as recognising you when you return to our website and helping our team to understand which sections of the website you find most interesting and useful.